A priority of any organization that relies on critical equipment is to prevent its failure. As a machinery breakdown can severely hamper the productivity and operations of a business, it is in administrators' best interests to ensure that equipment functions properly and fulfills the longest service lifetime possible. To prevent equipment failure and reduce maintenance costs, organizations can take a few steps to improve these efforts:
1) Establish a maintenance schedule
When repairs and upkeep take place on machines at regular intervals, these efforts can significantly improve the equipment reliability of these systems. Therefore, organizations should be sure to establish a consistent schedule to follow for preventive maintenance, The Dominion advised. As part of this process, administrators and key employees should first identify critical machines to be included in these plans. The schedule should also list the types of maintenance that should be performed on each individual system and at what intervals these fixes should be carried out. Administrators can count on the advice and knowledge of key workers dealing with this equipment on a regular basis, as well as the recommendations of manufacturers to help create this plan.
2) Eliminate potential defects
In addition to creating a plan for preventive maintenance, organizations should also seek to eliminate any potential machinery defects which could lead to failure, stated Lifetime Reliability. Plant managers and operators should do their research about the machines utilized in their facilities, and identify any equipment defects that could create downtime. By looking into past failures of the same machines experienced by other users as well as any notices from the manufacturer, individuals can prevent these defects from affecting their business.
3) Utilize equipment monitoring
One of the best ways to prevent equipment failure is to deploy a condition monitoring system to gain insight into the health of key assets. This technology includes sensors to measure key components and provides opportunities to perform preventive maintenance before larger issues arise. This system can boost overall facility uptime as well as equipment reliability, making it a smart investment.